China high quality Customized Manufacturer Custom Made Centrifugal Clutch Pulley pulley assembly

Product Description

Application

• Agricultural equipment

• Armament

• Automobile industry

• Computing equipment

• Medical / dental instruments

• Measuring instruments

•Miscellaneous equipment

•Pharmaceutical industry

• Orthopedic implants

• Safety equipment

• Petrochemical industry

• Industrial valves

•Fixing and movable equipment

• Sanitary fittings

• General machinery

• Pumps and general connections

• Food and beverage processing

• Instrumentation equipment

YOUR DESIGN WE HELP TO ACHIEVE,AS YOUR SINCERE PARTNER!

SINCERITY QUALITY COMPETENCE

General Products Application /Service Area:
Metal parts for vehicle, agriculture machine, construction machine, transportation equipment, Valve and Pump system. E.g. Engine bracket, truck chassis bracket, gear box , gear housing , gear cover, shaft, spline shaft , pulley, flange, connection pipe, pipe, hydraulic valve, valve housing ,Fitting , flange, wheel, flywheel, oil pump housing, starter housing, coolant pump housing, transmission shaft , transmission gear, sprocket, chains etc.
 

Product Name Machinery Pump Body Cnc Machining Aluminum Gravity Casting
Main blank Process for Aluminum Casting Die Casting, Permanent Molding /Gravity Casting, Low Pressure Casting,
High Pressure Casting/Sand Casting, Extrusion Casting etc.
Blanks Tolerance -Casting Tolerance

CT4-6 for Permanent Molding, Die Casting.

Applicable Material for casting

A356.0/ZL101,GAlSi7Mg (3.2371.61)/AlSi7Mg/, A-S7G, Al Si Alloy, Al Cu Alloy ZL201 Al Mg Alloy ZL301,ZL302,
Al Zn Alloy ZL401Zn Alloy Zamak 3, Zamak 5, Zamak 7, Zamak 2
Or according to customer requirements
 

Casting Blank Size /Dimensions 2 mm-1500mm / 0.08inch-60inch , or according to customer requirements
Casting Blank Weight Range from 0.01kg-50kg
Applicable Machining Process

CNC Machining/ Lathing/ Milling/ Turning/ Boring/ Drilling/ Tapping/
Broaching/Reaming /Grinding/Honing and etc.
 

Machining Tolerance From 0.005mm-0.01mm-0.1mm
Machined Surface Quality Ra 0.8-Ra3.2 according to customer requirement
Applicable Heat Treatment T5~T6
Applicable Finish Surface Treatment Shot/sand blast, polishing, Primer Painting , Powder coating, ED- Coating,
Finish Painting, Anodize (White or Black Color)
MOQ 1000pcs per batch
 
Lead Time 45days from the receipt date of Gravity Die Casting

 

Products shown here are made to the requirements of specific customers and are illustrative of the types of manufacturing capabilities available within CHINAMFG group of companies.
Please send us your detailed drawing/ sample/requirements for us offering a reasonable quotation to you and we will trying our best to make the goods in good quality and delivery in time .
MATECH policy is that none of these products will be sold to 3rd parties without written consent of the customers to whom the tooling, design and specifications belong.

 

Why Chosse Us ?

Our Services

We offer a 1 stop shop for machining services!

1.MATECH owned domestic advanced CNC processing production lines.We have powerful manufacturing capability, our automatic lathes,CNC lathes, CNC machining centers, stamping machines and cold heading machines plus auxiliary equipment like milling machine,grinding machine, EDM and the cooperation of our partners, we are able to support every different components regardless of the prototyping or series production.
2.More than 15 years trading and manufacturing experience.
3.Small order is available.
4.Superior Favorable price Good service.
5.Delivery on time.
6.Hard work of our QC team employee guaranteed the stable quality.
7.Well- experienced in providing production for Custom design and OEM order.

Once your order is confirmed, all manufacturing and technical specifications need to be clearly specified in the 2D drawings in order to be followed. Each batch of goods must have first article assurance(FAA), and then IPQC inspections for many times, Final inspection reports before shipment. We offer a wide variety of material and finishing services to achieve almost any look and feel on your parts. We offer treatments for metal as bellow .

About Material
 

Stainless Steel SS201,SS301,SS303, SS304, SS316, SS416 etc.
Steel mild steel, Carbon steel, 4140, 4340, Q235, Q345B, 20#, 45# etc.
Brass HPb63, HPb62, HPb61, HPb59, H59, H68, H80, H90 etc.
Copper C11000,C12000,C12000, C36000 etc.
Aluminum AL6061, Al6063, AL6082, AL7075, AL5052, A380 etc.
Iron A36, 45#, 1213, 12L14, 1215 etc.
Plastic ABS, PC, PE, POM, Nylon, PP, Peek etc.

Surface Treatment
 

Stainless Steel Polishing, Passivating, Sandblasting, Laser engraving
Steel Zinc plating, Oxide black, Nickel plating, Chrome plating, Carburized, Powder Coated
Aluminum parts Clear Anodized, Color Anodized, Sandblast Anodized, Chemical Film,Brushing,Polishing
Plastic Plating gold (ABS), Painting, Brushing (Acrylic), laser engraving

What if I am not completely satisfied with the parts I receive?

We guarantee our materials and workmanship based on the terms of the initial order and the information provided by you. Any disputes based on a subjective determination shall be brought to the attention of management who will act in good faith to provide you with complete satisfaction. Our continuing business relies on earning your confidence in our ability to meet and exceed any reasonable expectations.

Technical Support:
ZheJiang CHINAMFG is professional at independent development and design. Our engineers are skilled at AUTO CAD, PRO ENGINEER, CHINAMFG WORKS and other 2D & 3D softwares. We are able to design, develop,produce and deliver your PO according to your drawings, samples or just an idea. Dural control of standard products and OEM products.

Quality Control:
1) Checking the raw material after they reach our factory——- Incoming quality control ( IQC)
2) Checking the details before the production line operated
3) Have full inspection and routing inspection during mass production—In process quality control(IPQC)
4) Checking the goods after they are finished—- Final quality control(FQC)
5) Checking the goods after they are finished—–Outgoing quality control(OQC)

 

Company Profile

ZheJiang CHINAMFG Machinery Manufacturer Co., Ltd.
–Branch of CHINAMFG Industry ltd.

We specialize in Metal Parts Solution for Vehicle, Agriculture machine, Construction Machine, transportation equipment, Valve and Pump system etc.

With keeping manufacturing process design, quality plHangZhou, key manufacturing processes and final quality control in house we are mastering key competence to supply quality mechanical parts and assembly to our customers for both Chinese and Export Market .

To satisfy different mechanical and functional requirements from our customers we are making a big range of metal products for our clients on base of different blanks solutions and technologies. These blanks solutions and technologies include processes of Iron Casting, Steel Casting, Stainless Steel Casting, Aluminum Casting and Forging.

During the early involvement of the customer’s design process we are giving professional input to our customers in terms of process feasibility, cost reduction and function approach. You are welcome to contact us for technical enquiry and business cooperation.


Our Team

 

Our Customer

Our company has strong R&D capability and develops many new products every year. In production, we strictly follow the ISO 9001 quality system to control quality and arrange production:

1. Don’t accept defective, strict inspection of supplier’s raw materials.
2. Don’t manufacture defective, the production process is strictly controlled. For all products, the workers are strictly self-inspected on each machining process, and the quality inspectors do a regular inspection and spot inspection.
3. Don’t transferring defective, the defective products found in the previous process shall never be allowed to be transferred to the next process. Before shipment, the finished products shall be inspected again, and if any quality problems are found,and the products shall be reworked or rejected according to the relevant requirement.

Our Certificate

 

Our Package
 

Inner Packing →Strong & waterproof plastic big is packed inside, to keep the product in safe condition.Or as customer requests.

Outer Packing →Multilayer wooden box with strong bandages, used for standard export package. Or customized as per customer’s requirements.

FAQ

1. What do you do?

We are a professional manufacturer with over 15 years’ export experience for designing and producing vehicle machinery parts.

2. How can I get some samples?

If you need, we are glad to offer you samples for free, but the new clients are expected to pay the courier cost, and the charge will be deducted from the payment for formal order.

3. Can you make machinery cnc machine parts according to our drawing?

Yes, we can make machinery cnc machine parts according to your drawing, 2D drawing, or 3D cad model. If the 3D cad model can be supplied, the development of the tooling can be more efficient. But without 3D, based on 2D drawing we can still make the samples properly approved.

4. Can you make machinery cnc machine parts based on our samples?

Yes, we can make measurement based on your samples to make drawings for tooling making.

5. What’s your quality control device in house?

We have spectrometer in house to monitor the chemical property, tensile test machine to control the mechanical property and UT Sonic as NDT checking method to control the casting detect under the surface of die casting part.

Condition: New
Certification: CE, RoHS, GS, ISO9001, Ts16949
Standard: DIN, ASTM, GOST, GB, JIS, ANSI, BS
Customized: Customized
Material: Stainless Steel
Application: Metal Recycling Machine, Metal Cutting Machine, Metal Straightening Machinery, Metal Spinning Machinery, Metal Processing Machinery Parts, Metal forging Machinery, Metal Engraving Machinery, Metal Drawing Machinery, Metal Coating Machinery, Metal Casting Machinery, as Cusotmer Required
Samples:
US$ 6.52/kg
1 kg(Min.Order)

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Request Sample

Customization:
Available

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Customized Request

spinning pulley

How are spinning pulleys customized for specific machinery and equipment?

Spinning pulleys can be customized to suit the specific requirements of machinery and equipment. Here’s an overview of the customization process and the factors involved:

1. Design Considerations:

Customizing spinning pulleys begins with a careful assessment of the machinery or equipment’s operational needs and constraints. Design considerations include factors such as power requirements, rotational speed, torque specifications, space limitations, and environmental conditions.

2. Material Selection:

The choice of material for spinning pulleys depends on the application’s demands. Common materials include metals like steel or aluminum for their strength and durability. Other factors considered during material selection include corrosion resistance, weight, cost, and specific industry requirements.

3. Pulley Geometry:

The geometry of the spinning pulley is tailored to the machinery’s requirements. This involves determining the pulley’s diameter, width, groove shape (V-shaped, flat, round), and the number of grooves (for multiple belt systems). The dimensions and shape of the pulley are optimized to ensure proper belt tracking, tension, and grip.

4. Shaft Compatibility:

Customized spinning pulleys need to be compatible with the machinery’s shaft or spindle. This involves considering factors such as shaft diameter, keyway specifications, and mounting requirements. The pulley is designed to securely fit onto the shaft and facilitate efficient power transmission.

5. Belt or Rope Compatibility:

The spinning pulley must be compatible with the type and size of the belt, rope, or cable used in the system. Factors such as belt width, thickness, and material (rubber, fabric, steel) are taken into account. The pulley’s groove dimensions and shape are optimized to ensure proper belt fit and prevent slippage.

6. Surface Treatment:

In some cases, spinning pulleys may undergo surface treatments to enhance their performance or address specific requirements. Surface treatments can include coating, plating, or heat treatment processes to improve wear resistance, reduce friction, or provide protection against environmental factors like corrosion or extreme temperatures.

7. Quality Assurance:

Customized spinning pulleys undergo rigorous quality assurance processes to ensure they meet the desired specifications and performance standards. This may involve testing for dimensional accuracy, material strength, balance, and overall functionality. Quality control measures are implemented to deliver reliable and high-quality pulleys.

8. Collaboration with Manufacturers:

Customizing spinning pulleys often involves collaboration between machinery manufacturers and pulley suppliers or manufacturers. The manufacturers work closely with the machinery designers or engineers to understand the specific requirements and provide customized solutions that align with the machinery’s overall design and performance objectives.

By considering these factors and collaborating with manufacturers, spinning pulleys can be customized to fit seamlessly into specific machinery and equipment, ensuring optimal power transmission, reliability, and longevity.

spinning pulley

What safety considerations should be kept in mind when working with spinning pulleys?

Working with spinning pulleys requires careful attention to safety to prevent accidents or injuries. Here are some important safety considerations to keep in mind:

1. Personal Protective Equipment (PPE):

Wear appropriate PPE, such as safety glasses, gloves, and protective clothing, to protect yourself from potential hazards like flying debris, pinch points, or entanglement.

2. Lockout/Tagout Procedures:

Before performing any maintenance or adjustment tasks on systems or machinery involving spinning pulleys, follow lockout/tagout procedures to isolate the power source and prevent unexpected startup or movement.

3. Proper Installation and Maintenance:

Ensure that spinning pulleys are properly installed, aligned, and maintained according to manufacturer instructions. Regularly inspect for wear, damage, or misalignment and address any issues promptly.

4. Belt Tension and Alignment:

Maintain proper belt tension and alignment to prevent belt slipping or derailment. Improper tension or alignment can cause sudden movement or dislodgment of the belt, leading to potential accidents.

5. Guarding and Enclosures:

Install appropriate guards or enclosures around spinning pulleys to prevent accidental contact with moving parts. This helps to minimize the risk of entanglement or injury.

6. Training and Knowledge:

Ensure that individuals working with spinning pulleys have received proper training and are knowledgeable about the associated hazards and safe operating procedures. This includes understanding emergency shutdown procedures and knowing how to respond to potential incidents.

7. Clear Work Area:

Maintain a clean and uncluttered work area around spinning pulleys to reduce the risk of trips, falls, or inadvertent contact with moving parts.

8. Power Isolation:

When performing maintenance or repair tasks, ensure that the power supply to the system or machinery is completely isolated to prevent accidental startup or movement.

9. Follow Manufacturer Guidelines:

Adhere to the manufacturer’s specific guidelines and recommendations for the safe use and operation of spinning pulleys. Manufacturers often provide safety instructions and precautions that are specific to their products.

10. Risk Assessment:

Conduct a thorough risk assessment of the task or system involving spinning pulleys to identify and mitigate potential hazards. Consider factors such as speed, torque, pinch points, and entanglement risks.

Remember, safety should always be a priority when working with spinning pulleys. By following these safety considerations and using common sense, you can minimize the risk of accidents and create a safer working environment.

spinning pulley

In which industries and applications are spinning pulleys commonly used?

Spinning pulleys, also known as rotating pulleys or idler pulleys, are widely used in various industries and applications for different purposes. Here are some industries and applications where spinning pulleys are commonly employed:

1. Automotive Industry:

In the automotive industry, spinning pulleys are frequently used in engines and powertrain systems. They are part of the accessory drive system, where they help drive and control various components such as the alternator, water pump, power steering pump, and air conditioning compressor. Spinning pulleys assist in transmitting power and maintaining proper belt tension, ensuring the efficient operation of these auxiliary systems.

2. Manufacturing Industry:

Spinning pulleys are extensively utilized in the manufacturing industry for material handling, conveyor systems, and power transmission. They are commonly found in assembly lines, packaging equipment, and production machinery. Spinning pulleys enable the smooth and controlled movement of belts or ropes, facilitating the transportation of materials or the operation of mechanical systems.

3. HVAC and Refrigeration Systems:

In heating, ventilation, air conditioning, and refrigeration systems, spinning pulleys are employed to drive the compressor, condenser fan, and other components. They help transfer rotational power from an electric motor to these systems, enabling the circulation of refrigerants and the regulation of temperature and humidity in buildings, vehicles, and refrigeration units.

4. Agricultural Equipment:

Spinning pulleys are commonly used in agricultural machinery and equipment. They play a crucial role in driving the belts or chains that power various agricultural implements such as combine harvesters, tractors, seeders, and irrigation systems. Spinning pulleys assist in transmitting power from the engine to these implements, facilitating agricultural operations.

5. Material Handling and Conveyor Systems:

Spinning pulleys are integral components of material handling and conveyor systems in industries such as mining, logistics, and warehousing. They are utilized to redirect or change the direction of belts, ropes, or chains, enabling the movement of bulk materials, packages, or products along the conveyor lines. Spinning pulleys contribute to the efficient and reliable transportation of goods.

6. Fitness Equipment:

In fitness equipment such as treadmills, elliptical trainers, and stationary bikes, spinning pulleys are utilized to transfer power and create resistance. They are part of the system that connects the pedals or handles to the flywheel, allowing users to exert force and engage in cardiovascular or strength-training exercises.

7. Mining and Construction:

In mining and construction machinery, spinning pulleys are employed in various applications. They are utilized in conveyor systems for bulk material handling, as well as in equipment such as excavators, cranes, and drilling rigs. Spinning pulleys assist in transferring power to different components and enabling the movement of materials or heavy loads.

These are just a few examples of the industries and applications where spinning pulleys are commonly used. Their versatility, ease of installation, and reliability make them an essential component in numerous mechanical systems and equipment across various sectors.

China high quality Customized Manufacturer Custom Made Centrifugal Clutch Pulley   pulley assembly	China high quality Customized Manufacturer Custom Made Centrifugal Clutch Pulley   pulley assembly
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