China supplier Textile Machine Groove Guide Roller Plastic Combined Ceramic Wire Guide Pulley for Cable pulley bearing

Product Description

 

 Hardware Auto Spare Part Bearing Coil winding Plastic Ceramic Wire Xihu (West Lake) Dis. Pulley for cable

 
 

 

Description:
1. In the wire and cable industry, ceramics has become the material of choice and convenience. Almost all facets of wire and cable manufacture have benefited by the use of ceramics in the production processes.
2…Pulley flanges, CNC Machined and available in fully anodized Aluminum, coated with anti corrosion layers, are not affected by most wire drawing solutions and do not need frequent maintenance vis-à -vis Phenolic materials.

Feature:
1. Flanged ceramic roller, Wire guide pulleys (ceramic pulleys) is commonly used component when wire passing is required, it can be used in coil winding machine, cable machine and the textile machinery as well.
2. The porcelain ring is mounted on the bearing, Coil winding wire guide pulley(wire roller) will rotate by the thread and wire passing on the surface of the ring. Thus the sliding friction has been converted to the static friction.
3. The surface Polish degree of the porcelain ring reaches Ra0.2;
4. The beating during rotation is under 0.15. We select the 99% AL2O3 as the material with the hardness of HRA88 and the density of 3.85…
5. Two nylon side walls have been put to the both side of the ceramic ring and the bearing, coil winding wire guide pulley (wire roller) combines 1 wire roller.

Service:
1. With many available designs and configurations, such as bolt together, CHINAMFG ceramic, or coated aluminum. CHINAMFG can satisfy the unique requirements of the wire and cable industry.
2. HARTAI’s AL95 guide pulleys are long lasting, will help improve wire surface quality and at the same time reduce maintenance and production costs.
3. CHINAMFG offers dozens standard sizes of guide pulleys. A large inventory of pulleys is maintained for the most widely used sizes for immediate delivery. Xihu (West Lake) Dis. pulleys can also be manufactured to specific requirements and detail.

Specifications of wire guide pulley ( ± 0.5mm)

    Model         A       B       C        D       E
HCR001-B03 20 15 3 4.8 3
HCR002-B03 28.7 20 3 6.4 4
HCR002-B04 28.7 20 4 6.4 4
HCR002-B05 28.7 20 5 6.4 4
 HCR003-B03 30.4 15 3 10 3
 HCR004-B04 40 20 15 3
 HCR004-B05 40 20 5 15 3
 HCR004-B07 40 20 7 15 3
HCR045-B05 45 30 5 10 6
HCR045-B06 45 30 6 10 6
HCR045-B07 45 30 7 10 6
HCR045-B08 45 30 8 10 6
  HCR005-B05 55 30 5 10 6
HCR005-B06 55 30 6 10 6
HCR005-B07 55 30 7 10 6
HCR005-B08 55 30 8 10 6
  HCR006-B07 60 40 7 13 6
HCR006-B08 60 40 8 13 6
HCR006-B571 60 40 10 13 6
HCR006-B012 60 40 12 13 6
 HCR007-B05 60 30 5 18 6
HCR007-B06 60 30 6 18 6
HCR007-B07 60 30 7 18 6
HCR007-B08 60 30 8 18 6
  HCR008-B10 80 50 10 15 9
  HCR008-B12 80 50 12 15 9
  HCR009-B07 80 40 7 25 6
HCR009-B08 80 40 8 25 6
    HCR571 100 50 10 30 9

Company profile 

HARTAI TECHNOLOGYLIMITED was founded in 2001, the factory is located in HangZhou city. ZheJiang province.

We specialized in the manufacture and RD of the component which is used in coil of wire and tension systems. textile machinery and electrical industry precision ceramics. Such as: coil winding nozzle, coil winding tensioner, tension meter, ceramic eyelets, ceramic coating pulley. etc.

We produce high quality coil winding nozzle which include tungsten carbide nozzle, ruby nozzle and ceramic nozzle. We adopt the excellent raw material and technology to ensure best quality which exceed our customer’s expection. Our main customer Mitsubishi, ABB, SVM, YKK. etc, We expect long term relationship with you! 

 

Our Factory Advantages:

1. Competitive prices

2. Good after-sale services

3. Fast delivery

4. High quality control

5. Customized size, design

 

Other products

We also provide other relative precision parts

For more product, pls see the photos as follow, if you need, pls contact us.

FAQ

Frequently Asked Question:

Q1. How long will I get a quotation?
The quotation will send to you within the 24h when we got your inquiry.

Q2. Can I get a sample?
Samples are available CHINAMFG customers request .

Q3. Can you do the design for us?
Yes, our factory can accept the OEM orders.
According to your drawing or sample to do it.

Q4. How long can I expect to get the sample and  mass quantities?
Normally it takes 7 working days to produce the sample. Generally, 7-15 working days for mass order. If urgent ,delivery time may be pushed by negotiation. 

Q5. How about the delivery method?
The goods always sent by DHL,UPS,FEDEX, EMS by airplane or sea.
We also can send the goods to your warehouse if you have warehouse in China.

Q6.What’s your terms of payment?
T/T ,30%deposit, 30%balance. Other payment methods such as Paypal, West Union, L/C are negotiable.

Q7.What’s your main product?
Our company main products including various nozzle,coil of wire,tensioner etc.

Q8.What’s the application of your products?
Various products have been widely used in various type of electronics,machinery,textile and other equipment.

Contact us 
Welcome to send the inquiry to us to get more details information.

 

 

 

 

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Classification: Special Parts
Processing Type: Mechanical Process
Match Machine: Spinning Equipment
Material: Plastic and Ceramic
Processing Level: Precision Finishing
Mechanical Process: Grinding
Samples:
US$ 3/Piece
1 Piece(Min.Order)

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Request Sample

Customization:
Available

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Customized Request

spinning pulley

Can spinning pulleys withstand continuous use and high-speed rotation?

Spinning pulleys are designed to withstand continuous use and high-speed rotation, provided they are properly designed, manufactured, and maintained. Here are the key factors that contribute to the ability of spinning pulleys to handle these conditions:

1. Material Selection:

Spinning pulleys are typically made from durable and robust materials such as steel or aluminum alloys. These materials offer high strength, fatigue resistance, and the ability to withstand the stresses and forces generated during continuous use and high-speed rotation. The specific material selection depends on the application requirements, including the load capacity and environmental conditions.

2. Engineering and Design:

The engineering and design of spinning pulleys are crucial to their ability to withstand continuous use and high-speed rotation. Factors such as the pulley’s diameter, width, groove shape, and the number of grooves are optimized to ensure efficient power transmission, minimize belt wear, and handle high rotational speeds. The pulley’s structural integrity, balance, and weight distribution are carefully considered to prevent vibrations and maintain smooth operation.

3. Load Capacity:

Spinning pulleys are designed to handle specific load capacities, which determine their ability to withstand continuous use. The load capacity depends on several factors, including the material strength, pulley dimensions, and the intended application. Manufacturers provide load capacity ratings to guide the selection of pulleys suitable for the required load and rotational speed.

4. Lubrication and Bearing Systems:

Proper lubrication is essential to reduce friction and heat generation in spinning pulleys. Lubricants minimize wear and ensure smooth rotation, even during continuous use and high-speed operation. Additionally, spinning pulleys often incorporate bearing systems that support the rotational motion and distribute the load evenly. High-quality bearings and adequate lubrication contribute to the pulleys’ ability to handle continuous use and high-speed rotation.

5. Maintenance Practices:

Regular maintenance is important to ensure the longevity and performance of spinning pulleys. Routine inspections, lubrication, and checks for wear or damage help identify and address any issues promptly. Proper maintenance practices, including cleaning, tension adjustments, and bearing maintenance, contribute to the pulleys’ ability to withstand continuous use and high-speed rotation.

6. Application Considerations:

The ability of spinning pulleys to withstand continuous use and high-speed rotation also depends on the specific application and operating conditions. Factors such as the intensity and duration of use, temperature variations, and environmental factors play a role. Pulleys designed for heavy-duty industrial applications may have different specifications compared to those used in lighter-duty or consumer-grade equipment.

In summary, spinning pulleys can indeed withstand continuous use and high-speed rotation when they are appropriately selected, engineered, and maintained. The choice of durable materials, optimized design, load capacity considerations, proper lubrication and bearing systems, regular maintenance, and application-specific factors all contribute to the pulleys’ ability to handle these demanding conditions.

spinning pulley

What safety considerations should be kept in mind when working with spinning pulleys?

Working with spinning pulleys requires careful attention to safety to prevent accidents or injuries. Here are some important safety considerations to keep in mind:

1. Personal Protective Equipment (PPE):

Wear appropriate PPE, such as safety glasses, gloves, and protective clothing, to protect yourself from potential hazards like flying debris, pinch points, or entanglement.

2. Lockout/Tagout Procedures:

Before performing any maintenance or adjustment tasks on systems or machinery involving spinning pulleys, follow lockout/tagout procedures to isolate the power source and prevent unexpected startup or movement.

3. Proper Installation and Maintenance:

Ensure that spinning pulleys are properly installed, aligned, and maintained according to manufacturer instructions. Regularly inspect for wear, damage, or misalignment and address any issues promptly.

4. Belt Tension and Alignment:

Maintain proper belt tension and alignment to prevent belt slipping or derailment. Improper tension or alignment can cause sudden movement or dislodgment of the belt, leading to potential accidents.

5. Guarding and Enclosures:

Install appropriate guards or enclosures around spinning pulleys to prevent accidental contact with moving parts. This helps to minimize the risk of entanglement or injury.

6. Training and Knowledge:

Ensure that individuals working with spinning pulleys have received proper training and are knowledgeable about the associated hazards and safe operating procedures. This includes understanding emergency shutdown procedures and knowing how to respond to potential incidents.

7. Clear Work Area:

Maintain a clean and uncluttered work area around spinning pulleys to reduce the risk of trips, falls, or inadvertent contact with moving parts.

8. Power Isolation:

When performing maintenance or repair tasks, ensure that the power supply to the system or machinery is completely isolated to prevent accidental startup or movement.

9. Follow Manufacturer Guidelines:

Adhere to the manufacturer’s specific guidelines and recommendations for the safe use and operation of spinning pulleys. Manufacturers often provide safety instructions and precautions that are specific to their products.

10. Risk Assessment:

Conduct a thorough risk assessment of the task or system involving spinning pulleys to identify and mitigate potential hazards. Consider factors such as speed, torque, pinch points, and entanglement risks.

Remember, safety should always be a priority when working with spinning pulleys. By following these safety considerations and using common sense, you can minimize the risk of accidents and create a safer working environment.

spinning pulley

What are the advantages of using spinning pulleys in various systems?

Spinning pulleys offer several advantages when utilized in various systems. Here are some of the key advantages:

1. Power Transmission Efficiency:

Spinning pulleys provide efficient power transmission by smoothly transferring rotational energy from a power source to driven components. They minimize energy loss during transmission, resulting in higher overall system efficiency and improved performance.

2. Speed and Torque Control:

By using spinning pulleys with different diameters, the rotational speed and torque output can be adjusted. This flexibility allows systems to match the speed and torque requirements of specific components, ensuring optimal operation and preventing excessive strain on the machinery.

3. Load Distribution:

Spinning pulleys help distribute the load across the power transmission system. By sharing the load among multiple pulleys and transmission elements, the stress on individual components is reduced, leading to enhanced durability and reliability.

4. Belt Tension and Grip:

Spinning pulleys play a crucial role in maintaining proper belt tension and grip. They ensure that belts, ropes, or cables remain securely in place, preventing slippage and optimizing power transfer. Adequate tension and grip also reduce wear and extend the lifespan of the power transmission components.

5. Directional Change and Redirection:

Spinning pulleys enable the redirection of power transmission. They can change the direction of belts, ropes, or cables, allowing power to be transmitted around corners, across different levels, or to components located in various positions. This flexibility in directional change facilitates the design and operation of complex systems.

6. Versatility and Adaptability:

Spinning pulleys are versatile components that can be easily incorporated into different systems and applications. They can be combined with various types of belts, ropes, or cables to suit specific requirements. Additionally, spinning pulleys can be adjusted, replaced, or reconfigured as needed, providing adaptability to changing operational needs.

7. Cost-Effectiveness:

Spinning pulleys offer a cost-effective solution for power transmission. They are relatively simple in design, easy to install, and require minimal maintenance. Additionally, the use of spinning pulleys reduces the need for complex and expensive gearing systems, resulting in cost savings.

8. Noise and Vibration Reduction:

Spinning pulleys, when properly designed and maintained, contribute to reduced noise and vibration levels in systems. They help dampen vibrations and absorb shocks, resulting in quieter operation and a more comfortable working environment.

Overall, the advantages of using spinning pulleys include efficient power transmission, speed and torque control, load distribution, belt tension and grip, directional change capabilities, versatility, cost-effectiveness, and noise reduction. These advantages make spinning pulleys a widely adopted component in numerous systems across various industries.

China supplier Textile Machine Groove Guide Roller Plastic Combined Ceramic Wire Guide Pulley for Cable   pulley bearing	China supplier Textile Machine Groove Guide Roller Plastic Combined Ceramic Wire Guide Pulley for Cable   pulley bearing
editor by CX