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China Standard China Wholesale Manufacture Alumina Wire Rollers High Quality Coil Winding Machine Ceramic Wire Guide Pulley with Bearing pulley puller

Product Description

 

Display of  China Wholesale Manufacture Alumina Wire rollers High Quality Coil Winding Machine Ceramic Wire Xihu (West Lake) Dis. Pulley with Bearing

Cable pulley wheels, wire cable pulley, flanged cable pulley, plastic cable pulley, nylon cable pulley.
Flanged ceramic roller, Wire guide pulleys (ceramic pulleys) is commonly used component when wire passing is required, it can be used in coil winding machine, cable machine and the textile machinery as well. The porcelain ring is mounted on the bearing, Coil winding wire guide pulley(wire roller) will rotate by the thread and wire passing on the surface of the ring. Thus the sliding friction has been converted to the static friction.

But at the start and stop, in order to overcome the inertia, there will be a partial sliding friction. The surface Polish degree of the porcelain ring reaches Ra0.2; The beating during rotation is under 0.15. We select the 99% Al2O3 as the material with the hardness of HRA88 and the density of 3.85…Two nylon side walls have been put to the both side of the ceramic ring and the bearing, coil winding wire guide pulley (wire roller) combines 1 wire roller
Cable pulley wheels, wire cable pulley, flanged cable pulley, plastic cable pulley, nylon cable pulley.

Specification table of wire roller
Modle No A((mm) B(mm) C(mm) D(mm) E(mm)
HCR001-B03 20 15 3 4.8 3
HCR002-B04 28.7 20 4 6.4 4
HCR003-B03 30.4 15 3 10 3
HCR004-B04 40 20 4 15 3
HCR045-B04 45   4    
HCR045-B05 5
HCR045-B06 6
HCR005-B05 54.5 30 5 10 6
HCR005-B06 6
HCR005-B07 7
HCR005-B08 8
HCR006-B07 60 40 7 13 7
HCR006-B08 8
HCR006-B10 10
HCR006-B12 12
HCR007-B05 60 30 5 18 6
HCR007-B06 6
HCR007-B07 7
HCR007-B08 8
HCR008-B10 79.2 50 10 15 9
HCR009-B07 80.5 40 7 25 7
HCR009-B08 8
HCR571-B10 99.3 50 10 29.5 9

 

 

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Information of our company

HARTAI Technology Industry Co., Ltd , found in 2001, is located in the beautiful city of China’s manufacturing industry HangZhou City.  It is committed to nozzle, ruby products, tungsten carbide products, ceramic products, plastic crochet hook and precision machinery manufacturing .Our main products are nozzle, ceramic roller, jump wire preventer, various sizes of ceramic eyes, combination  wire roller, ceramic wheel and non-standard parts, all kinds of tension and so on. 

 

 

 

FAQ

 

Frequently Asked Question:

Q1. How long will I get a quotation?

The quotation will send to you within the 24h when we got your inquiry.

Q2. Can I get a sample?
Samples are available CHINAMFG customers request .

Q3. Can you do the design for us?
Yes, our factory can accept the OEM orders.
According to your drawing or sample to do it.

Q4. How long can I expect to get the sample and  mass quantities?
Normally it takes 7days to produce the sample. Generally, 7-15 days for mass order. If urgent ,delivery time may be pushed by negotiation. 

Q5. How about the delivery method?
The goods always sent by DHL,UPS,FEDEX, EMS by airplane ,or by sea.
We also can send the goods to your warehouse if you have warehouse in China.

 Q6.What’s your terms of payment?
T/T ,50%deposit, 50%balance. Other payment methods such as Paypal, West Union, L/C are negotiable.

 
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Classification: Special Parts
Processing Type: Metal Processing
Match Machine: Spinning Equipment
Material: Plastic
Processing Level: Nano Machining
Mechanical Process: Drilling
Customization:
Available

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Customized Request

spinning pulley

How are spinning pulleys customized for specific machinery and equipment?

Spinning pulleys can be customized to suit the specific requirements of machinery and equipment. Here’s an overview of the customization process and the factors involved:

1. Design Considerations:

Customizing spinning pulleys begins with a careful assessment of the machinery or equipment’s operational needs and constraints. Design considerations include factors such as power requirements, rotational speed, torque specifications, space limitations, and environmental conditions.

2. Material Selection:

The choice of material for spinning pulleys depends on the application’s demands. Common materials include metals like steel or aluminum for their strength and durability. Other factors considered during material selection include corrosion resistance, weight, cost, and specific industry requirements.

3. Pulley Geometry:

The geometry of the spinning pulley is tailored to the machinery’s requirements. This involves determining the pulley’s diameter, width, groove shape (V-shaped, flat, round), and the number of grooves (for multiple belt systems). The dimensions and shape of the pulley are optimized to ensure proper belt tracking, tension, and grip.

4. Shaft Compatibility:

Customized spinning pulleys need to be compatible with the machinery’s shaft or spindle. This involves considering factors such as shaft diameter, keyway specifications, and mounting requirements. The pulley is designed to securely fit onto the shaft and facilitate efficient power transmission.

5. Belt or Rope Compatibility:

The spinning pulley must be compatible with the type and size of the belt, rope, or cable used in the system. Factors such as belt width, thickness, and material (rubber, fabric, steel) are taken into account. The pulley’s groove dimensions and shape are optimized to ensure proper belt fit and prevent slippage.

6. Surface Treatment:

In some cases, spinning pulleys may undergo surface treatments to enhance their performance or address specific requirements. Surface treatments can include coating, plating, or heat treatment processes to improve wear resistance, reduce friction, or provide protection against environmental factors like corrosion or extreme temperatures.

7. Quality Assurance:

Customized spinning pulleys undergo rigorous quality assurance processes to ensure they meet the desired specifications and performance standards. This may involve testing for dimensional accuracy, material strength, balance, and overall functionality. Quality control measures are implemented to deliver reliable and high-quality pulleys.

8. Collaboration with Manufacturers:

Customizing spinning pulleys often involves collaboration between machinery manufacturers and pulley suppliers or manufacturers. The manufacturers work closely with the machinery designers or engineers to understand the specific requirements and provide customized solutions that align with the machinery’s overall design and performance objectives.

By considering these factors and collaborating with manufacturers, spinning pulleys can be customized to fit seamlessly into specific machinery and equipment, ensuring optimal power transmission, reliability, and longevity.

spinning pulley

What are some real-world examples of spinning pulley applications in various industries?

Spinning pulleys find widespread applications in various industries, contributing to the smooth operation of different machines and systems. Here are some real-world examples of spinning pulley applications in various industries:

1. Manufacturing and Industrial Machinery:

– Conveyor Systems: Spinning pulleys are extensively used in conveyor systems across industries such as manufacturing, logistics, and mining. They help drive and guide conveyor belts, enabling the efficient movement of materials or products.

– Printing Presses: In the printing industry, spinning pulleys are crucial components in printing presses. They facilitate the movement of paper or printing substrates, ensuring precise registration and consistent printing quality.

– Machine Tools: Spinning pulleys are found in various machine tools like lathes, milling machines, and drill presses. They enable speed control and power transmission, allowing for different machining operations.

2. Automotive Industry:

– Engine Systems: Spinning pulleys are used in automotive engines to drive various components such as the alternator, water pump, power steering pump, and air conditioning compressor.

– Timing Systems: Timing pulleys and belts are employed in the engine’s timing system to synchronize the rotation of the camshaft and crankshaft, ensuring precise valve timing.

3. Textile Industry:

– Spinning and Weaving Machines: Spinning pulleys are integral to spinning and weaving machines in the textile industry. They facilitate the movement of fibers or yarns, ensuring proper tension and controlled feeding.

– Dyeing and Printing Machines: Spinning pulleys play a role in dyeing and printing machines by guiding fabrics through the dyeing or printing processes, ensuring accurate color application and pattern alignment.

4. Construction and Heavy Equipment:

– Cranes and Hoists: Rope pulleys, also known as sheaves, are used in cranes and hoists to provide mechanical advantage and facilitate lifting or load-bearing operations.

– Excavators and Loaders: Spinning pulleys are employed in construction equipment like excavators and loaders to transfer power and enable the movement of buckets or other attachments.

5. Agricultural Machinery:

– Harvesting Equipment: Spinning pulleys are used in agricultural machinery such as combine harvesters to drive components like the cutting platform or conveyor belts.

– Irrigation Systems: Pulleys are utilized in irrigation systems to drive pumps or control the movement of irrigation pipes or tubes.

6. HVAC Systems:

– Air Handling Units: Spinning pulleys are used in air handling units to drive fans and facilitate air circulation and ventilation.

– Cooling Towers: Pulleys are employed in cooling towers to drive the fan blades, promoting efficient cooling of water or other fluids.

These are just a few examples of spinning pulley applications in various industries. Spinning pulleys play a vital role in many other sectors, including mining, food processing, packaging, woodworking, and more. The versatility and functionality of spinning pulleys make them essential components in numerous machines and systems across different industries.

spinning pulley

How does the rotation speed and diameter of a spinning pulley impact its performance?

The rotation speed and diameter of a spinning pulley have a significant impact on its performance. Let’s explore how these factors influence its operation:

1. Rotation Speed:

The rotation speed of a spinning pulley refers to the number of revolutions it makes per minute (RPM). The speed at which the pulley rotates affects the overall system performance in the following ways:

– Power Output: A higher rotation speed generally results in higher power output from the pulley. It allows for faster energy transfer and can be advantageous in applications where rapid operation or high-speed performance is required.

– Heat Generation: Increased rotation speed can lead to higher levels of heat generation due to friction between the pulley and the belt, rope, or cable. Proper cooling mechanisms or materials with high-temperature tolerance may be necessary to manage the heat effectively.

– Wear and Tear: Higher rotation speeds can accelerate the wear and tear of the pulley and the power transmission components. It may require more frequent maintenance and replacement of parts to ensure continued reliability and performance.

2. Diameter:

The diameter of a spinning pulley refers to the size of its cross-sectional circle. The diameter influences the performance of the pulley in the following ways:

– Torque Output: A larger pulley diameter allows for higher torque output. Torque is the rotational force exerted by the pulley, and a larger diameter pulley provides a mechanical advantage, enabling the transfer of more torque to driven components.

– Rotational Speed: A smaller pulley diameter results in higher rotational speed. It allows for faster rotational motion but typically reduces the torque output. Smaller diameter pulleys are suitable for applications that require high-speed operation with lower torque requirements.

– Belt Tension: The diameter of the pulley affects the tension of belts, ropes, or cables connected to it. Larger pulley diameters generally require less tension to achieve reliable power transmission, while smaller pulley diameters may necessitate higher tension to prevent slippage.

– Space Constraints: The physical dimensions of the spinning pulley, including its diameter, need to be considered in systems with limited space. Smaller diameter pulleys can be advantageous in compact designs where space is at a premium.

It’s crucial to strike a balance between rotation speed and diameter to achieve optimal performance and meet the specific requirements of the system. Designers and engineers carefully consider these factors to ensure efficient power transmission, longevity of components, and overall system reliability.

China Standard China Wholesale Manufacture Alumina Wire Rollers High Quality Coil Winding Machine Ceramic Wire Guide Pulley with Bearing   pulley puller		China Standard China Wholesale Manufacture Alumina Wire Rollers High Quality Coil Winding Machine Ceramic Wire Guide Pulley with Bearing   pulley puller
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